IPM Module AOS AIP5D15K060Q4 with Trench Shielded Planar Gate IGBT and Multiple Protection Features
AIP5D15K060Q4 / AIP5D15K060Q4S Intelligent Power Module
Product Overview
The AIP5D15K060Q4 / AIP5D15K060Q4S is a Dual-In-Line Package Intelligent Power Module (IPM) designed for 3-phase inverter applications. It features a Trench Shielded Planar Gate IGBT with integrated HVIC drivers, offering robust protection mechanisms including control supply under-voltage lockout (UVLO), over-temperature (OT) protection, temperature monitoring (VOT), and short-circuit current protection (CSC). The module boasts a wide input interface (3-18V) with Schmitt trigger receiver circuits and isolation ratings of 2000Vrms. It is ideal for AC 100-240Vrms class low power motor drives found in washing machines, compressors, fan motors, cleaners, and air conditioners.
Product Attributes
- Brand: AOS (Alpha and Omega Semiconductor)
- Certifications: UL Recognized (UL1557 File E345245)
- Compliance: RoHS compliant, AOS Green Products (reduced levels of Halogens)
- Package Type: Dual-In-Line Package (IPM-5 / IPM-5A)
Technical Specifications
| Model | External View Size (mm) | Voltage Rating | Current Rating | Temperature Range (C) | Isolation Rating (Vrms/min) | Description |
|---|---|---|---|---|---|---|
| AIP5D15K060Q4 | 33.4 x 15 x 3.6 | 600V | 15A | -40 to 150 | 2000 | IPM-5, Normal Pin Length |
| AIP5D15K060Q4S | 33.4 x 15 x 3.6 | 600V | 15A | -40 to 150 | 2000 | IPM-5A, Short Pin Length |
Key Features
- 600V-15A (Trench Shielded Planar Gate IGBT)
- 3 phase Inverter module including HVIC drivers
- Built-in bootstrap diodes with integrated current-limiting resistor
- Control supply under-voltage lockout protection (UVLO)
- Over-temperature (OT) protection and temperature monitoring (VOT)
- Short-circuit current protection (CSC)
- Controllable fault out signal (VCF)
- Wide input interface (3-18V), Schmitt trigger receiver circuit (Active High)
Applications
- AC 100-240Vrms class low power motor drives
- Washing machines
- Compressors
- Fan Motors
- Cleaners
- Air-conditioners
Pin Configuration
Refer to the provided diagrams for detailed pin configuration.
Absolute Maximum Ratings
| Symbol | Parameter | Conditions | Ratings | Units |
|---|---|---|---|---|
| VPN | Supply Voltage | Applied between P - NU,NV,NW | 450 | V |
| VPN(surge) | Supply Voltage (surge) | Applied between P - NU,NV,NW | 500 | V |
| VCES | Collector-Emitter Voltage | 600 | V | |
| IC | Output Phase Current | TC=25C, TJ<150C | 15 | A |
| IC | Output Phase Current | TC=100C, TJ<150C | 7.5 | A |
| IPK | Output Peak Phase Current | TC=25C, less than 1ms pulse width | 30 | A |
| tSC | Short Circuit Withstand Time | VPN400V, TJ=150C, VDD=15V | 5 | s |
| PC | Collector Dissipation | TC=25C, per chip | 28 | W |
| TJ | Operating Junction Temperature | -40 to 150 | C | |
| VDD | Control Supply Voltage | Applied between VDD-COM | 25 | V |
| VDB | High-Side Control Bias Voltage | Applied between VB(U)-U, VB(V)-V, VB(W)-W | 25 | V |
| VIN | Input Voltage | Applied between IN(UH), IN(VH), IN(WH), IN(UL), IN(VL), IN(WL) COM | VDD0.5 | V |
| VCF | Fault Output Supply Voltage | Applied between VCF-COM | 50.5 | V |
| ICF | Fault Output Current | Sink current at VCF terminal | 1 | mA |
| VSC | Current Sensing Input Voltage | Applied between CSC-COM | 50.5 | V |
| VOT | Temperature Output | Applied between VOT-COM | 50.5 | V |
| VPN(PROT) | Self Protection Supply Voltage Limit (Short-Circuit Protection Capability) | VDD=13.5-16.5V, Inverter part TJ=150C, Non-repetitive, less than 2s | 400 | V |
| TC | Module Case Operation Temperature | Measurement point of TC is provided in Figure 1 | -30 to 125 | C |
| TSTG | Storage Temperature | -40 to 150 | C | |
| VISO | Isolation Voltage | 60Hz, sinusoidal, AC 1min, between connected all pins and heat sink plate | 2000 | Vrms |
Thermal Resistance
| Symbol | Parameter | Conditions | Max. | Units |
|---|---|---|---|---|
| Rth(j-c)Q | Junction to Case Thermal Resistance (Inverter IGBT per 1/6 module) | 4.5 | K/W | |
| Rth(j-c)F | Junction to Case Thermal Resistance (Inverter FWD per 1/6 module) | 6.9 | K/W |
Electrical Characteristics
| Symbol | Parameter | Conditions | Min. | Typ. | Max. | Units |
|---|---|---|---|---|---|---|
| VCE(SAT) | Collector-Emitter Saturation Voltage | VDD=VDB=15V, VIN=5V, IC=7.5A, TJ=25C | - | 1.60 | 2.00 | V |
| VCE(SAT) | Collector-Emitter Saturation Voltage | IC=7.5A, TJ=125C | - | 1.90 | - | V |
| VF | FWD Forward Voltage | VIN=0, IF=7.5A, TJ=25C | - | 1.55 | 2.00 | V |
| tON | Switching Times | VPN=300V, VDD=VDB=15V, IC=7.5A, TJ=25C, VIN=0V 5V Inductive load (high-side) | 0.40 | 0.70 | 1.20 | s |
| tC(ON) | Switching Times | - | 0.10 | 0.40 | s | |
| tOFF | Switching Times | - | 1.00 | 1.50 | s | |
| tC(OFF) | Switching Times | - | 0.10 | 0.30 | s | |
| trr | Switching Times | - | 0.10 | - | s | |
| ICES | Collector-Emitter Leakage Current | VCE=VCES, TJ=25C | - | - | 1 | mA |
| ICES | Collector-Emitter Leakage Current | VCE=VCES, TJ=125C | - | - | 10 | mA |
| IQDD | Quiescent VDD Supply Current | VDD=15V, IN(UH,VH,WH,UL,VL,WL) =0V | - | - | 2.1 | mA |
| IQDB | Quiescent VDB Supply Current | VDB=15V, IN(UH, VH, WH)=0V | - | - | 0.3 | mA |
| VSC(ref) | Short-Circuit Trip Level | VDD=15V (2) | 0.45 | 0.48 | 0.51 | V |
| UVDT | Supply Circuit Under-Voltage Protection Trip Level | 10.3 | 11.4 | 12.5 | V | |
| UVDR | Supply Circuit Under-Voltage Protection Reset Level | 10.8 | 11.9 | 13.0 | V | |
| UVDBT | Supply Circuit Under-Voltage Protection Trip Level | 8.5 | 9.5 | 10.5 | V | |
| UVDBR | Supply Circuit Under-Voltage Protection Reset Level | 9.5 | 10.5 | 11.5 | V | |
| VOT | Temperature Output | LVIC Temperature=80C, R=10k (3) | 2.36 | 2.45 | 2.55 | V |
| VOT | Temperature Output | LVIC Temperature=25C, R=10k (3) | 0.77 | 1.00 | 1.25 | V |
| OTT | Over-Temperature Protection | Detect LVIC Temperature Trip Level, VDD=15V (4) | 110 | 130 | 150 | C |
| OTHYS | Over-Temperature Protection Hysteresis of Trip Reset | - | 30 | - | C | |
| VCFH | Fault Output Voltage | VSC=0V, VCF Circuit: 10k to 5V pull-up | 4.9 | - | - | V |
| VCFL | Fault Output Voltage | VSC=1V, VCF Circuit: 10k to 5V pull-up | - | - | 0.5 | V |
| VCF+ | CF positive going threshold | - | 1.9 | 2.2 | V | |
| VCF- | CF negative going threshold | 0.8 | 1.1 | - | V | |
| tFO | Fault Output Pulse Width | (5) | 20 | - | - | s |
| IIN | Input Current | VIN=5V | - | 1.0 | - | mA |
| Vth(on) | ON Threshold Voltage | Applied between IN(UH), IN(VH), IN(WH), IN(UL), IN(VL), IN(WL)-COM | 2.3 | 2.6 | - | V |
| Vth(off) | OFF Threshold Voltage | 0.8 | 1.2 | - | V | |
| Vth(hys) | ON/OFF Threshold Hysteresis Voltage | - | 1.1 | - | V | |
| VF(BSD) | Bootstrap Diode Forward Voltage | IF=10mA Including Voltage Drop by Limiting Resistor (6) | 0.5 | 1.0 | 1.5 | V |
| RBSD | Built-in Limiting Resistance | Included in Bootstrap Diode | 80 | 100 | 120 |
Recommended Operation Conditions
| Symbol | Parameter | Conditions | Min. | Typ. | Max. | Units |
|---|---|---|---|---|---|---|
| VPN | Supply Voltage | Applied between P-NU, NV, NW | 0 | 300 | 400 | V |
| VDD | Control Supply Voltage | Applied between VDD-COM | 13.5 | 15.0 | 16.5 | V |
| VDB | High-Side Bias Voltage | Applied between VB(U)-U, VB(V)-V, VB(W)-W | 13.5 | 15.0 | 18.5 | V |
| dVDD/dt, dVDB/dt | Control Supply Variation | -1 | - | 1 | V/s | |
| tded | Arm Shoot-Through Blocking Time | For each input signal | 1.0 | - | - | s |
| fPWM | PWM Input Frequency | -40C < TJ < 150C | - | - | 20 | kHz |
| PWIN(ON) | Minimum Input Pulse Width | (8) | 0.5 | - | - | s |
| PWIN(OFF) | Minimum Input Pulse Width | (8) | 0.5 | - | - | s |
| COM | COM Variation | Between COM-NU, NV, NW (including surge) | -5.0 | - | 5.0 | V |
Mechanical Characteristics
| Symbol | Parameter | Conditions | Min. | Typ. | Max. | Units |
|---|---|---|---|---|---|---|
| Mounting Torque | Mounting Screw: M3 (7) | 0.59 | 0.69 | 0.78 | N m | |
| Weight | - | 5.25 | - | g | ||
| Flatness | Refer to Figure 6 | -50 | - | 100 | m |
Notes on Protection Functions
- Short-Circuit Protection (SC): Works only for low sides with an external shunt resistor and RC filter.
- Over-Temperature Protection (OT): When LVIC temperature exceeds the trip level (OTT), OT protection is triggered and fault outputs. The IPM does not automatically shut down IGBTs; the controller (MCU) should stop the IPM.
- Fault Output (VCF): Controllable fault out signal corresponding to SC, UV, and OT faults. Pulse width can be fixed (min 20s) or controlled.
- Temperature Monitoring (VOT): Can be used simultaneously with OT protection or independently with a 10k resistor connection.
Application Circuit Notes
- Bootstrap diodes' negative electrodes should be connected directly to U, V, W pins.
- Shunt resistor wiring should be short to prevent SC level fluctuation.
- Ground wiring should be short to prevent noise interference.
- Control and power grounds should be connected at a single point (N1).
- It is recommended to use only the (15) COM pin for common supply ground.
- Zener diodes are recommended between control supply pins for surge protection.
- Bus capacitors should be placed close to P and N1 terminals.
- RC filter components for CSC and VOT should be tight tolerance and temperature-compensated.
- Input drives are active-high with a minimum 3.5k pull-down resistor.
- VCF output is open drain and requires a pull-up resistor.
- Direct drive from MCU is possible without opto-coupler or isolation transformer.
- Line ripple voltage should be limited (dV/dt 1V/s, Vripple 2Vp-p).
Package Dimensions
Refer to Figures for IPM-5 and IPM-5A package dimensions.
2411071614_AOS-AIP5D15K060Q4_C20266176.pdf
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